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How to save energy for plastic injection moulding machine?
RedsAnt insulation jackets provide a low-cost solution for reducing energy costs, and shortening start-up time between jobs by retaining heat inside barrels heater. This will save the power consumption for the injection moulding machine and lower the ambient temperature in your facility, and lower the energy cost for equipment operations and air conditioning.
Model of plastic injection moulding machine: KS468
Types of raw materials: PA66 Molding temperature: 330 Celsius
1. Testing Data: | |||||
1.1 Energy saving data | |||||
1.1.1 Without the insulation cover | |||||
Machine | test times | test duration | Power consumption of the whole machine | ||
KS468 | 1 | 60 minutes | 8.8KWH | ||
1.1.2 After installing the insulation covers | |||||
Machine | test times | test duration | Power consumption of the whole machine | ||
KS468 | 1 | 60 minutes | 5.5KWH | ||
1.2 Energy saving result | |||||
energy saving (one hour) | energy saving ratio | daily energy saving | monthly energy saving | yearly energy saving | |
3.3KWH | 37% | 79.0KWH | 2055KWH | 24,661KWH | |
cost per KWH | daily cost saving | monthly cost saving | yearly cost saving | ||
RMB 0.8 | RMB 63.23 | RMB 1644.07 | RMB 19728.78 | ||
Environmental benefits:
It can reduce CO2 (carbon dioxide) emissions by 24,000kg and save 9,600kg of standard coal every year.
2. Testing photos
Surface temperature test without RedsAnt insulation jackets Surface temperature test with RedsAnt insulation jackets
Thermal Imaging without RedsAnt barrel insulation jackets Thermal Imaging with RedsAnt barrel insulation jackets
60 minutes power consumption 60 minutes power consumption
(without RedsAnt insulation jackets) (after installing RedsAnt insulation jackets)
For more information about our products, please visit the following webpage.
Energy saving for plastic extruder machine https://www.redsant.com/Energy-Saving-for-Plastic-Extruder-Machine-id3557170.html
Power consumption comparison of injection molding machines https://www.redsant.com/Power-consumption-comparison-of-injection-molding-machines-id3432260.html
Improvement Case of Injection Workshop https://www.redsant.com/Improvement-Case-of-Injection-Workshop-id3842660.html
Workshop Improvement Case https://www.redsant.com/Workshop-Improvement-Case-id3723111.html
Thermal insulation blanket installation https://www.redsant.com/Thermal-Insulation-Blanket-Installation-id3972191.html
